hardness testing using semi-autogenous grinding (SAG) feed samples in forecasting the SAG Mill/Ball Mill (SAB) grinding circuit performance. Daily samples were collected over a two-month period and submitted for Hardness Index Tester (HIT) evaluation to provide estimates of the competency (Axb) and grindability (Bond ball mill work index [BMWi]).

JKTech Laboratory Services Bond Rod Mill Index Test (BRMWI) A Bond Rod Mill Index Test (BRMWI) is a standard test for determining the Rod Mill Work Index of a sample of ore. The BRMWI is a measure of the resistance of the material …

Axb: JK Drop Weight Test ore hardness index BBMWi: Bond Ball Mill Work Index C i: Crushing parameter COV: Coefficient of variation DWi: Drop Weight Index ... (JKTech, 2017b) ..... 37 Figure 11 SMC Test® drill core diamond saw cutting (Morrell, 2004). ..... 38 Figure 12 Ecs vs t10 curve for Ore 1 and 2 (a) full curve (b) close up at 0,25 kwh/t ...

The mills were sized for treating monzonite ore only at an annual treatment rate of 17 million tonnes (2065tph). Addition of volcanic ore will reduce capacity by up to 30% at design grind product size. For the circuit design a Bond ball mill work index of 18.1kWh/t was used with design contingency to increase to a maximum of 19.1kWh/t.

The use of commercially availability of these balls could facilitate the standardisation of the Bond grindability ball mill tests. Results of the Bond Work grindability tests with six pure materials of distinct hardness's (Mohs hardness 3 to 7.5), crystallographically competent (free of inter-crystalline contacts and inclusions) and distinct ...

Bond Ball mill Grindability Grindability Tests The rod mill work Index is also normally distributed with and average and median of 14.8kWh/t It is common to observe difference between the ball and rod mill caused by variation in ore hardness. The test has been mainly used for the design of rod mill or primary ball mills. Bench Scale and Pilot Plant

The ability to simulate the Bond work index test also allows examination of truncated ball mill feed size distributions on the work index. For grinding circuits where the feed to a ball mill is sent directly to the classifier and the cyclone underflow feeds the ball mill (see Figure 3.10), a question arises as to whether this practice will alter the ball mill work index (BW i) of the …

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In this regard calculation of work index of limestone made by standard Bond grindability test. Ball mill was employed to conduct the grinding test of seven different samples. Among all seven samples collected from the different faces of quarry, Bond work index of limestone Face4A results less than 20kwh/t, remaining 6 samples are marked as hard -

Bond Ball Mill Index - JKTech. A Bond Ball Mill Index Test (BBMWI) is a standard test for determining the Ball Mill Work Index ... produce a 250% circulating load. ... the Bond equation (1961). Get Price

(Axb value) and ore hardness (Bond ball mill work index), including allowances for plant ramp up. Table 1 - Estimates of Maximum Plant Capacity . Ore Type Maximum Mining Rate, t/h Year 0.5 1 2 4 to 6 7 ; 100% Hypogene 2000 2300 2550 2550 3000 100% Supergene 2500 2850 3167 3167 3167 100% Skarn 2500 2850 3167 3000 3167 ...

In 2014, the Bond Variability Test (BVT) was developed and introduced. Similar to the SVT, the BVT is an abbreviated version of the Bond Ball Mill Work Index test, providing direct measurement of the ball mill hardness in kWh/t. Read More F.C. Bond Ball Mill, Bico | VWR. 20058-110EA 22734.59 USD. 20058-110. F.C. Bond Ball Mill, Bico. Mills.

Commentary on the apparatus of the Bond rod mill Work Index by Alex Doll December, 2015 alex.doll@sagmilling The Bond "Third Theory" of comminution was originally divided into three size classes reflecting the varieties of comminution equipment common during the time period when Bond (and his collaborators) were gathering the …

(Starkey & Dobby, 1996) and Bond ball mill work index (BWI) (Bond, 1961), provide unquestionable margin of design safety in the plant (David, 2013). However, this approach does not consider the ...

FIGURE 8: ROD MILL/BALL MILL WORK INDEX RATIO v. UNCONFINED COMPRESSIVE STRENGTH 100 200 300 400 UCS (MPa) 0 0.5 1 1.5 2 WiRM/WiBM (metric) Siddall et al (1996) identified the ratio of Bond rod mill Work Index and ball mill Work Index as being indicative of an ore's compentency. Figure 8 plots this ratio versus UCS; no trend is apparent ...

world. It shows that the ball mill work index is normally distributed with an average of 14.6 and a median of 14.8 kWh/t. bOnd rOd mill GrindAbility The Bond Rod Mill Grindability Test is performed similarly to the ball mill test. The feed sample is stage-crushed to ½" and the test is run under a 100% circulating load. As in the ball mill ...

Comparison of Ore Hardness Measurements for Grinding Mill Design for the Tenke Project John Starkey1, ... Comminution Tests, Bond Work Indices, JKTech, Grinding Mill Design, Database, Ore Hardness Measurements, JK Drop Weight Test, SAGDesign Test ... Bond rod and ball mill work indices are readily converted to

For full details, refer to the original Bond paper (Ref: Bond, F.C. 1961. "Crushing and Grinding Calculations Part I and II", British Chemical Engineering, Vol 6., Nos 6 and 8). A Bond Ball Mill Work Index test may be required for the design of a new mineral processing plant. …

• the bond ball mill work indices determinations gave reasonably reproducible results, • significant variation was observed in the measurement of the bond rod mill work index on at least one sample tested, and • large variations in abrasion index and crushing work index were due to variations in the test method across the laboratories.

bond ball mill work index for pure quartz. Bond Ball Mill Index Test JKTech A Bond Ball Mill Work Index may also be used in the simulation and optimisation of existing mills and the associated grinding circuits Sample Requirements A minimum of 10 kg of material crushed to nominally minus 10 mm is preferred JKTech would stage crush the sample to minus 335 mm …

For each ball mill grinding step, a Bond ball mill grind­ability test for Work Index at one mesh size coarser than the desired 80% passing size and at the mesh size of or just finer than the 80% passing size. If 50 mm x 75 mm (2″ x 3″) ore lumps are available an im­pact crushing Work Index test. If 30 mm x 20 mm (1-1/4″ x 3/4″) ore is ...

an average work index of 15.5 kWh/t. A very broad range of results was received, characterising the 'standard ore' from medium to very hard. A disappointing result considering the reliance on this test globally for design and optimisation. An improved method using less mass compared to the Bond Ball Mill Work Index test.

Standard Bond ball mill grindability tests and calibrated Mod Bonds, using a closing screen of 270 mesh (53 microns), classified most samples as medium to moderately hard and averaged 15.3 kWh/t (Mod Bond only). The SPT locked-cycle high pressure indices (HPi) ranged from 14.6 kWh/t to 18.4 kWh/t averaging 16.4 kWh/t.

a modified Bond ball mill procedure (Mod Bond) was developed by MinnovEX Technologies (now SGS) which requires 1.2kg of sample crushed at minus 3.35mm. The 1.2kg charge is milled with the standard Bond ball mill for a set time. A particle size analysis is performed on the feed and ground product, and a modified work index is calculated using a ...

Thorough sie depends entirely on the hardness of the material you are grinding and the time the ball mill is running. Details. Bond Ball Mill Index Test Jktech. The Bond Ball Mill Work Index is a measure of the resistance of the material to grinding in a ball mill. It can be used to determine the grinding power required for a given ...

DWi and point load index (IS50) making it valuable in Mine-to-mill studies as well. For power-based calculations the SMC Test® also provides the comminution indices Mia, Mih and Mic,which are routinely reported when a test is carried out (see Table 1 below). In conjunction with the Bond ball mill work index they can be used to

Bond Ball Mill Work Indices. ... All JKTech Power data adjusted ... The testwork was conducted with −25 +4 mm and −8 +4 mm kimberlitic ores of varying hardness.The Hicom mill's …

The Bond ball mill, rod mill, and impact work indices provide industry recognised standards for the determination of ore "hardness" and "competency". The JKTech Dropweight test also provides a determination of competency and can be combined with the autoabrasion test to provide parameters for circuit modelling using JKSimmet.

A Bond Ball Mill Work Index may also be used in the simulation and optimisation of existing mill(s) and the associated grinding circuit(s). Sample requirements: A minimum of 8 kg of material crushed to nominally minus 10 mm is preferred. JKTech would stage crush the sample to minus 3.35 mm, as required for the Bond Ball Mill Work Index test feed.