The input materials for charging into induction furnace for making liquid iron is presented in Table 4. Table 4. Charge mix for making liquid iron in Induction furnace. ... the scrap available in the country was found to be mixed scrap. Use of mixed scrap in induction furnaces posed problems in controlling chemistry of finished goods leading to ...

Scrap Poker is used to push the scrap into the furnace during melting operation. Scrap poker is column-mounted and controlled remotely through the control desk. Solenoid …

1. Application scope The vibrationcharging car is applied in the medium frequency induction furnace steelmaking workshop and refining furnace cold steel workshop of iron and steel plant. It is installed at the rear end …

Therefore, no harmful pollutants are released during the melting process, and induction heating spreads throughout the furnace efficiently allow the heat to be absorbed by scrap in an efficient way. …

The furnace charger vehicle is applied in the medium frequency furnace steelmaking workshop, installed lengthways behind the furnace.One set of furnace is equipped one or two vehicles (It depends on the size of furnace) Main advantages: 1) The scrap steel is quickly and intensively added into the intermediate frequency induction furnace,instead ...

2. Preheating of scrap charge utilizing waste heat is becoming a regular practice with EAF (Electric Arc Furnace). Preheating is performed in charging baskets, shaft furnaces or in specially designed scrap conveyers. In the early 1990s EAFs with a direct-coupled scrap preheating function were developed.

The furnace charger vehicle is applied in the medium frequency furnace steelmaking workshop, installed lengthways behind the furnace.One set of furnace is equipped one or two vehicles (It depends on the size of furnace) Main advantages: 1) The scrap steel is quickly and intensively added into the intermediate frequency induction furnace,instead ...

Mild Steel Scrap Charging Bucket. ₹ 2,00,000/ Piece Get Latest Price. Type Of Material: Mild Steel. Lifting Capacity: as per requirement. Scrap Charging Buckets for top loading of electric arc furnaces - are designed for an even spread of scrap over the bed of the furnace. Constructed of heavy steel.

scrap charging through bucket or vibro-feeder . Rs. 75 lakh (approximate cost for shredder machine for 250 hp motor) and Rs. 15.50 lakh for bucket and vibro feeder : Electricity consumption can be reduced by 5 to 10% per heat . 15 to 20 days 2 : Replacement of coil cradle of old furnace . Rs. 25 lakh (8 tonne furnace) and Rs. 28 lakh (12 tonne ...

The first phase of steelmaking using induction furnace melting is the scrap charging which could be done manually or by mechanical systems depending on the size and type …

A furnace operator will place aluminum parts or aluminum scrap as a charge in the induction furnace and start the furnace to begin the melting process. Adding more aluminum charge this process is advisable as molten aluminum transmits the heat better. When temperature of the aluminum reaches 1220.66°F it turns to liquid.

12.13.2.2 Metal Melting9 -. Metal melting process operations are: (1) scrap preparation; (2) furnace charging, in which metal, scrap, alloys, carbon, and flux are added to the furnace; (3) melting, during which the furnace remains closed; (4) backcharging, which is the addition of more metal and possibly alloys; (5) refining by single ...

Vibro Feeder / Scrap Charging Vibratory Car With the passage in time, as higher capacity and high power density furnaces are gaining popularity, it has been imperative to used …

The main raw materials for steelmaking in induction furnace are (i) steel scrap, (ii) iron scrap or/and pig iron, (iii) sponge iron, (iv) carburizer, and (v) additives. Out of these the first three are metallics. …

To meets the market needs Filtech International introduced its state of art machine "Vibratory Furnace Feeder/Charger" today's most technologically advanced induction furnace charger. Vibratory Scrap Charger is the most effective solution for the problems like high labor cost, low time efficiency and other operational challenges faced in ...

Another part of this "green transition" is to replace the old rotary melting and holding equipment with three medium-frequency electric furnaces. The Cyrus Equipment mobile charger delivers scrap materials for electric induction melting, with a charging capacity of 40-70 tph, operating at a drive speed of approximately 18 cm/second.

Electrotherm E&T provides induction furnace for ferrous metals (iron & steel) that gives you superior performance & minimizes the heat loss during the process. We are an ISO 9001:2015 certified public limited company & manufacture a wide range of induction furnaces from 5 Kg to 80 Tons.

If the melt cycle is of 80 minutes and the non-production cycle is of 40 minutes, then the heat cycle is 120 minutes. The 80 minute of melt cycle divided by the 120 minute of the heat cycle times 100 gives a utilization of 66.67 %. If in induction furnace, it is a process which requires 10 tons of liquid steel to be tapped per heat and the heat ...

Dedusting system's technical process and solution Dust capture method Dedusting method for 30T induction furnace: Mobile semi-airtight housing. 3 × 30T induction furnaces share a set of dedusting system, and adjust the air distribution at each point through the valves on their respective pipelines. Process flow After the flue gas from the feed inlet of …

Manufactures a complete line of induction furnaces including coreless and channel type furnaces, galvanizing pots and reheating furnaces with power supplies ranging from 15 kw to 42,000 kw and capacities up to 500 tons. Alsoincluded are computer control systems, scrap metal preheating and drying equipment and charge handling conveyors and feeders.

Keywords: scrap preheating; electric arc furnace; continuous charging 1. Introduction Making better use of waste energy, usually in the form of heat, is necessary to increase ... Although it is called continuous scrap charging, the EAF process is inherently a batch process with multiple process phases. A continuously charged EAF process …

Manipulator Arm Robot for Induction Furnace Scrap Charging Assistance Non Ferrous Metals Metal Melting FOB Price: US $15,800-16,800 / Set. Min. Order: 1 Set . Contact Now. Video. Quick View. Arm for 20t Induction Furnace Manipulator FOB Price: US $15,800-16,800 / Set. Min. Order: 1 Set . Contact Now ...

Typically, specific energy consumption of coreless induction furnace varies from 500 to 800 kWh per tonne depending on type and grade of casting. The overall efficiency of induction furnace depends on many factors, such as: scrap charging system, furnace design, furnace cover, harmonics control, multiple-output power supply …

The Cyrus Equipment mobile charger delivers scrap materials for electric induction melting, with a charging capacity of 40-70 tph, operating at a drive speed of …

Electrotherm has supplied more than 6500 Induction melting furnaces and completed over 40 turnkey projects. Explore our iron and steel making products Electrotherm foundry division has supplied more than 3000 induction furnaces to foundry industry.

Hot metal charging The worst condition occurs dur­ ing charging of hot metal into the furnace which already contains scrap. The hot metal and the effect of the hot metal on the scrap both contribute to emissions during this period. Fig. 1 shows the typical fumes generated when charging hot metal into the furnace.

Inductotherm Corp. The Chargeminder™ system is designed to simplify the process of loading scrap metal based on recipes. The first feature of the system is creating and …

Induction crucible furnaces with industrial frequency (IChT) have been used since the 50s of the last century. The performance of the furnaces guarantees temperature that is lower than 1450°C for ...

Furnace charging systems are designed to deliver charge material to the furnace quickly to allow for maximum utilization of the melting system. We offer a variety of systems for …