Primary gyratory crushers are the initial driving force for the entire mineral processing circuit. Metso's Superior™ MKIII primary gyratory crushers provide high throughput and less downtime to bring maximum efficiency to your operation. Contact our sales experts. Higher throughput. Increased speed, installed power and mechanical improvements.

The Kinematic Crusher Model also incorporates a simulation module that predicts liner wear over time. Worn liners change the geometry of the crushing chamber and can result in drifting closed side settings, poor throughput, power consumption and product quality. Automatic setting regulation is often used to compensate for liner wear.

THE NEW CG800i CONNECTED GYRATORY CRUSHERS A REVOLUTION IN AUTOMATION AND CONNECTED CRUSHING ADVANCED AUTOMATION The ASRi system optimizes the performance of the crushers without overloading it, allowing you to get the most out of your crusher. The system constantly monitors the Hydroset …

Crusher wears lifting tools. Faster and safer removal of wear parts. Specially designed with OEM expertise, fit-for-purpose lifting tools make wear part change-outs safer and faster ensuring efficient crusher maintenance and reduced downtime. By using OEM lifting tools, risk of damaging equipment is lower and the safety of your staff is improved.

gyratory crushers are offered with either smooth or grooved mantles. Grooves are usually used for the processing of harder materials. Furthermore, high chrome liners or liners with high chrome inserts can be used on the lower row of concave liners. This results in excellent nipping of material and increases wear

Key Benefits. Increased capacity. Increased wear life. Improved equipment reliability. Reduced OPEX. Products. We are the OEM manufacturer of Gyratory Crusher Liners. Increase your operation's efficiency with our expert knowledge and high-quality equipment.

Main shaft position indicating system is included. Main features of the SUPERIOR® primary gyratory crusher: Exceptionally high capacity and maximum liner life. Long life and reliable operation provided by an extra heavy-duty frame. Optimized production provided by a computer-designed crushing chamber. Easy maintenance and service.

This paper introduces a new method combining laser scanning based CrusherMapperTM software 3D liner shape information and Discrete Element Method (DEM) modelling to …

The materials used to manufacture crusher parts and liners play a critical role in the performance and ultimate success of your crushing equipment. Manganese steel has been used in crusher wear parts for decades because of its work-hardening properties. As rocks meet the surface of the manganese steel its exterior layer hardens.

The perfect blend of experience and innovation The SUPERIOR gyratory crushers combine Metso's trusted technology with the latest advancements in metallurgy to achieve peak efficiency and high output by offering: Easy maintenance and service Designed for low service requirements and ease of operation, the SUPERIOR primary gyratory will …

Due to wear the geometry of the liner will change gradually during the lifetime of the liners, causing changes in crusher capacity and particle size distribution of the crushed material. Related studies have been performed for primary crushers, both Jaw crushers Lindqvist (2005), and gyratory crushers Rosario et al. (2004).

Spider maintenance platform Concave mounting rack Concave dismantling device (Concave pans) Main shaft stand Hydraulic nuts Enclosure of hydraulic unit, comparable to IP 54 Different liner configurations etc. M 02-23 0000-42-ENG. Product datasheet. Gyratory Crusher KB-54-67 Pro. High-performance primary crushing for capacities …

90-100% passing the closed-side feed opening. Some people look at 80% of the open side as well and select the smaller of the two. 40-60% passing the midpoint. 0-10% passing the closed-side setting. A well-graded feed to the Cone Crusher. You want to match the entire feed gradation, not just the feed size, so that you utilize the entire …

Diferent liner configurations etc. Eficient primary crushing. Optimized crushing chamber. High throughput rates. Optimum degree of comminution. Low operating and wear costs. …

The bevel gear and pinion of the crusher are both of a cyclo-palloid spiral type, which allows greater forces to be absorbed and greater drive power to be installed. A B C C D …

The gyratory crusher shown in Figure 2.6 employs a crushing head, in the form of a truncated cone, mounted on a shaft, the upper end of which is held in a flexible bearing, whilst the lower end is driven eccentrically so as to describe a circle. The crushing action takes place round the whole of the cone and, since the maximum movement is at the …

Abstract. The successful integration between mine operations, primary crushing and milling has been shown to be a key factor for the success of open-pit …

The other most noticeable change is the crushing action of the mantle. In the Gyratory all the movement is in the bottom of the crusher mantle. This is due to the angle that the main shaft is on. The greater angle of the cone crusher puts the pivot point below the distributor plate. While the pivot point for the gyratory crusher is at the ...

liner mounted on the central vertical shaft and the fixed concave liners mounted in the top shell of the crusher. The gap is opened and closed by an eccentric assembly in the …

Gyratory crusher comes in three basic types: fixed shaft type, slant discharge type, and central discharge type. The central discharge type (Fig. 1) is quite common.Gyratory crusher achieves discharge port adjustment and overload protection in two ways: (1) In a mechanical crusher that uses mechanical power, the upper end of …

Gyratory Crusher Operation Crushing action is produced by the oscillation or ' throw ' (opening & closing) of the gap between the moving mantle liner, mounted on the central …

Gyratory crusher2.1. Gyratory crusher importanceGyratory crushers are the usual choice for primary crushing in high tonnage open-pit operations. This is especially true when the ore to be processed is hard and abrasive and the downstream phase requires relatively coarse material such as grinding circuits equipped with SAG mills (Major, 2002).

Gyratory crushers serve a pivotal role in mining and aggregate operations, using sheer centrifugal force to efficiently grind rocks and ore. The advanced Metso gyratory cone crusher line, called the Superior MK series, includes the MKIII models that deliver major gains in productivity, uptime, and cost-efficiency over previous models.. …

A gyratory crusher is a key mineral processing asset in a comminution circuit. Monitoring and predicting the crusher liner wear is essential to ensure the throughput and product quality are maintained during production. This study developed a digital sensor and a discrete element modelling (DEM)-coupled methodology to monitor …

The SUPERIOR® gyratory crusher is a compressive style crusher for primary-stage applications. Its steep crushing chamber and long crushing surfaces provide …

The relative performance of non-choking concaves in the standard gyratory crushers is graphically illustrated in the table below. This table contains a complete list of capacity ratings for gyratory crushers, from 8 to 42″ inclusive, for straight-face, and non-choking, concaves. This table also lists "Modified Straight Concaves.".

Crusher operating parameters, liner selection, material selection, plant process review, and customer goals all go into providing our customers with the ideal solutions. If more than one option is available, we offer cost-benefit options to …

Liner Change Platform For Gyratory Crusher Machine. Kumba Iron Ores Kolomela Reduces Liner Replacement. Other equipment on site include two mp800 and one mp1000 cone crushers. the removal trays and carousel systems can be used on any primary gyratory crusher or third party. saf has approximately 30 sg crushers in action, and …

Our Gyratory Crusher Pro offers our customers high-performance crushing operations under toughest conditions from -40°C to 50°C - whether it is the heat of the Australian summer or the cold of the Norwegian winter.. Built for ultimate performance and easy maintenance, this hard rock crusher excels at the crushing of medium hard to hard rock …